Elexes offers a wide range of EMS services, from design and prototyping to electronic board production and advanced test solutions. With an efficient supply chain and 4.0 digitalization, we guarantee quality, innovation, and traceability for our customers in the IoT, telecommunications, and industrial sectors.

What we do

Prototyping

Production

Testing
Services

Engineering and
Technological Services

Aftermarket
Customer Service

Logistics

Product design and engineering

Our company capabilities include the development, design and support of new products. Our expertise also extends to improving prototypes or existing products that require in-depth manufacturing technical review and the introduction of improvements and innovations.

Production

We provide production services for electronic boards of all technologies and levels of complexity. We handle the assembly of electronic components, offering customizations and specific configurations up to shipping complete, configured products to end users. Our solutions are available in consignment or turnkey modes.

Test Solution

From personalized test strategy to the implementation of advanced testing solutions such as Flying Probe, In-Circuit, Boundary Scan, and functional tests. Test benches are custom-designed, following the functional specifications provided by the customer, optimizing ergonomic, aesthetic, and connectivity aspects to existing systems, aligning with Industry 4.0 principles.

Rework and After-sales

We have advanced skills in working on electronic boards to repair malfunctions, perform product updates, or rework complex boards and components, including the operation of mounting or replacing large Ball Grid Arrays (BGAs). Warranty and Out-of-warranty management. Management of obsolete components and EOL.

Our team is at your disposal to respond to all your needs. Contact us to discover your customized solution.

Supply Chain Management

Strategic management of the supply chain, through clear definition of roles and responsibilities in collaboration with our customers, is essential to maximizing value and optimizing the use of financial assets.

Flexible Business Model adapting to different needs (including consignment, turnkey, mixed approaches).

Advanced traceability and Floor Control systems, ensuring synchronization and shared information.

Warehouse management and control designed to ensure process efficiency and transparency.

Access to a wide network of distributors, brokers, and suppliers.

Speed and responsiveness.

Worldwide logistics, Reverse Logistic, and Configure to Order.

From prototype to production

Prototype creation is based on agility, transparency and information sharing, flexibility, and execution precision. All phases are shared with the customer to optimize any tests and reworks. Moreover, with a First Article Report, we make this process functional for mass production:

1

Production of printed circuit boards (PCBs) and development tools within 2 working days.

2

Accelerated component procurement within 3 working days.

3

Thorough examination of technical documentation and Design for Excellence (DfX) analysis.

4

Decision on manual or automatic assembly process based on specific needs.

5

Automated Optical Inspection (AOI) and X-Ray, as well as electrical testing to ensure quality.

6

Partial shipping option to expedite delivery.

7

Issuing detailed reports and constructive feedback at the end of testing.

8

Completing the entire prototype development cycle in less than 5 working days.

Digital evolution

Our IT infrastructure integrates Cloud solutions for email, business management, and production line control, supported by internal servers equipped with weekly backup protocols. Remote access is ensured through dedicated VPN connections, used both by technicians and by staff working remotely.

From an IT security perspective, our IT architecture and process controls are designed to rigorously protect company and customer data, ensuring high standards of reliability and confidentiality. This system guarantees the security and integrity of company documentation, operational data, and metrics.

Integration of AI technologies

We are progressively integrating solutions based on Artificial Intelligence (AI) to improve operational efficiency and support decision-making processes. In particular:

Predictive analysis for optimizing production and inventory

Intelligent performance monitoring and preventive identification of anomalies

Support for the analysis of company data and generation of advanced reports

Automation of repetitive, low-value-added activities

These technologies enable us to increase business responsiveness, reduce margins of error, and continuously improve processes.

Our custom management software enables efficient management of:

Warehouse

Accounting

Goods receiving and shipping processes

Management of full-account and work-account operations with inventory identified by customer

Production batch progress

Company metrics are managed through a data-driven approach, using KPIs and AI tools that ensure continuous monitoring and decision support:

Performance analysis and identification of any critical issues

Monitoring of production and shipments

Weekly budget review and activity planning

Weekly meetings dedicated to sales and customer status updates

Processes and Capabilities

EMS (Electronic Manufacturing and Services) activities are Elexes’ core business. All manufacturing phases are calibrated for the national and European high mix low volume market, with the possibility to scale up to high volume productions (1 million chips per day).

SMT Capabilities

SMT Assembly (0201 – 01005 – PoP – uBGA – Flexy PCB)

2 Panasonic High Speed SMT Lines (> 200.000 componenti/ora)

3 Screen Printers

2 Reflow Ovens (nitrogen capability)

Baking & Re-packaging

THT Capabilities

THT Assembly

Selective Soldering in Nitrogen

Wave Soldering

Manual Soldering IPC Certified

Test & Controls

ICT Flying Probe

Custom Functional Test (FCT)

Automated Optical Inspection (AOI)

X-Ray

Processes

Rework / BGA Rework

Prototypes and New Product Introduction

High Mix Low Volumes, High Volumes

Material Management, Kitting

Incoming Inspection and Warehouse Control

Mechanical Assemblies / Subassemblies

Traceability

Logistic & Fulfillment Services

Reverse Logistic & Aftermarket Services

Some examples

Special technological processes

Elexes’ expertise in managing processes for technical articles can be extended to any type of automated production line. This includes:

Qualification and maintenance of dedicated production lines.

Optimization of productivity parameters and KPIs.

Complete traceability and trackability at lot and individual component level.

Integrated platform for monitoring and traceability of production, shared with customers.

Contact us