Elexes offers a wide range of EMS services, from design and prototyping to electronic board production and advanced test solutions. With an efficient supply chain and 4.0 digitalization, we guarantee quality, innovation, and traceability for our customers in the IoT, telecommunications, and industrial sectors.
What we do
Prototyping
Production
Testing
Services
Engineering and
Technological Services
Aftermarket
Customer Service
Logistics
Product design and engineering
Our company capabilities include the development, design and support of new products. Our expertise also extends to improving prototypes or existing products that require in-depth manufacturing technical review and the introduction of improvements and innovations.
Production
We provide production services for electronic boards of all technologies and levels of complexity. We handle the assembly of electronic components, offering customizations and specific configurations up to shipping complete, configured products to end users. Our solutions are available in consignment or turnkey modes.
Test Solution
From personalized test strategy to the implementation of advanced testing solutions such as Flying Probe, In-Circuit, Boundary Scan, and functional tests. Test benches are custom-designed, following the functional specifications provided by the customer, optimizing ergonomic, aesthetic, and connectivity aspects to existing systems, aligning with Industry 4.0 principles.
Rework and After-sales
We have advanced skills in working on electronic boards to repair malfunctions, perform product updates, or rework complex boards and components, including the operation of mounting or replacing large Ball Grid Arrays (BGAs). Warranty and Out-of-warranty management. Management of obsolete components and EOL.
Our team is at your disposal to respond to all your needs. Contact us to discover your customized solution.
Supply Chain Management
Strategic management of the supply chain, through clear definition of roles and responsibilities in collaboration with our customers, is essential to maximizing value and optimizing the use of financial assets.
Flexible Business Model adapting to different needs (including consignment, turnkey, mixed approaches).
Advanced traceability and Floor Control systems, ensuring synchronization and shared information.
Warehouse management and control designed to ensure process efficiency and transparency.
Access to a wide network of distributors, brokers, and suppliers.
Speed and responsiveness.
Worldwide logistics, Reverse Logistic, and Configure to Order.
From prototype to production
Prototype creation is based on agility, transparency and information sharing, flexibility, and execution precision. All phases are shared with the customer to optimize any tests and reworks. Moreover, with a First Article Report, we make this process functional for mass production:
1
Production of printed circuit boards (PCBs) and development tools within 2 working days.
2
Accelerated component procurement within 3 working days.
3
Thorough examination of technical documentation and Design for Excellence (DfX) analysis.
4
Decision on manual or automatic assembly process based on specific needs.
5
Automated Optical Inspection (AOI) and X-Ray, as well as electrical testing to ensure quality.
6
Partial shipping option to expedite delivery.
7
Issuing detailed reports and constructive feedback at the end of testing.
8
Completing the entire prototype development cycle in less than 5 working days.
Digitali-zation 4.0
Our IT infrastructure implements Cloud-based systems for company and production line management, as well as internal servers with weekly backup protocols for company documentation, operational data, and metrics. We also use cloud-based email services and guarantee VPN access for technicians and staff working remotely. In terms of cybersecurity, our IT architecture and process controls are designed to rigorously protect data, both our own and our clients’.
Our ERP software is customized for efficient management of:
Warehouse
Accounting
Goods receiving and shipping processes
Inventory, identified by customer, with options for turnkey and consignment
Production batch progress
We share company metrics through:
Shift reports outlining quality and issues encountered
Daily monitoring of performance and quality data
Daily check of production and shipping progress
Weekly review of budget, staffing activities, and production line scheduling
Weekly meetings for sales and customer status updates
Processes and Capabilities
SMT Capabilities
SMT Assembly (0201 – 01005 – PoP – uBGA – Flexy PCB)
2 Panasonic High Speed SMT Lines (> 200.000 componenti/ora)
3 Screen Printers
2 Reflow Ovens (nitrogen capability)
Baking & Re-packaging
THT Capabilities
THT Assembly
Selective Soldering in Nitrogen
Wave Soldering
Manual Soldering IPC Certified
Test & Controls
ICT Flying Probe
Custom Functional Test (FCT)
Automated Optical Inspection (AOI)
X-Ray
Processes
Rework / BGA Rework
Prototypes and New Product Introduction
High Mix Low Volumes, High Volumes
Material Management, Kitting
Incoming Inspection and Warehouse Control
Mechanical Assemblies / Subassemblies
Traceability
Logistic & Fulfillment Services
Reverse Logistic & Aftermarket Services
Some examples
Special technological processes
Elexes’ expertise in managing processes for technical articles can be extended to any type of automated production line. This includes:
Qualification and maintenance of dedicated production lines.
Optimization of productivity parameters and KPIs.
Dedicated clean areas.
Complete traceability and trackability at lot and individual component level.
A traceability system easily accessible by customers.
Maintaining a clean and controlled environment in line with the requirements of the food, cosmetics, and medical sectors.